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  Energy Sector
Radhe Engineering Co. 
SunTrack Energy Systems Pvt. Ltd. 
Sanvijay Rolling Mills Ltd.
Vikas Sanitary Wears
 
Client
Sanvijay Rolling Mills & Industries Ltd. - Nagpur
Product
Rolling Mills
Application
Billet Pre-heating kiln
Solid Fuel
Steam Coal - B Grade
 
Parameters Before Gasifier After Gasifier
Production Capacity of Billet Pre-Heating Kiln 12MT/Hr. 12MT/Hr.
Size Of Bellets

100 x 100 mm,
125 x 125 mm,
150 x 150 mm

100 x 100 mm,
125 x 125 mm,
150 x 150 mm

Temperture of Kiln 1350°C(Maximum) 1350°C(Without Pre-heating Air)
Average Fuel Consumption FO = 40 liters / MT Coal = 3Kg / Liters
Running Hours / Day 17 Hrs. 17 Hrs.
Fuel Consumptions / Hr. 12 MT x 40 Liters = 480 Liters / Hr. 12 MT x 3 Kg x 40 Liters = 1440 Kg / Hr.
Fuel Consumption / Day (17 Hours) FO = 8160 Liters / Day Coal = 24480 Kg/ Day
Rate of Fuel FO = Rs. 28 / Liter Coal = Rs. 6.5 / Kg
Fuel Cost / Day Rs. 2,28,480 Rs. 1, 59, 120
Net Saving Pay Back Period Rs. 69,360 / Day Around 6 Months  
 
Client
Vikas Sanitary Wears - Morbi
Product
Wall Tiles
Application
Tunnel Kiln
Solid Fuel
Briquettes
 
Parameters Before Gasifier After Gasifier
Production of wall Tiles / Day 2500 Sq. Meter / Day 2500 Sq. Meter / Day
Average Fuel Consumption

Kerosene = 2 liters / Sq. Mtr.

Briquettes = 3.25 Kg / Liter = 6.5 Kg / Sq. Mtr.

Fuel Consumption / Day Herosene = (2 x 2500)
                   = 5000 Liters
Briquettes = 5000 Ltr. x 3.25 Kg = 16,250 Kgs
Fuel Cost Kerosene = Rs. 35 / Liters Briquettes = Rs. 2 / Kg/
Fuel Cosr / Day Rs. 1,00,000 Rs. 32,500
Operating and Maintenance Cost / Day - Rs. 2,000
Total Fuel Cost / Day Rs. 1,00,000 Rs. 34,500
Net Saving Pay Back Period Rs. 69,360 / Day Around 6 Months  
 
 
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